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Planned maintenance and continuous condition monitoring are no longer a luxury, but a basic condition for reliable production. An unexpected production line downtime not only results in a shift loss, but also delays in deadlines and significant additional costs. In this article, we will review how PLC-based signal Diagnostics helps prevent errors.
Why is signal level diagnostics worth it?
During the operation of PLC-controlled machines, a number of signals are generated: sensor status, switching times, movement profiles. By recording and analyzing these, slowing down processes, wear-related deviations or irregular coupling can be detected before the intervention. Thus, the fault can be solved not during operation, but in a planned way, with the shortest possible downtime.
Measurement, analysis, optimization
With PLC diagnostic software from Autem GmbH, signals can be recorded and replayed over the long term, which makes it easier to detect rare errors. Based on the recorded data, control cycles can be optimized and the machine can run faster and more energy-efficient.
Do you have questions about PLC diagnostics or a production line renovation? Contact us – our colleagues will be happy to help you find the right solution.